Complete Packaging Line For Pineapple Tidbits in 2.3 Kg Pouches/Bags
Jun 17, 2021 | Daniel OlleOne of the most important Fruits Company in Philippines approached FL Tècnics, a ProMach product brand, looking for a complete solution to pack 2,3 Kgs of Pineapple tidbits with syrup into 4 side seal sachets.
FL Tècnics has participated in a tender where many leading manufacturers were invited to submit their proposals. FL Tècnics has been selected to be the most reliable manufacturer for this project, offering complete line with roll stock HFFS machine, automatic film splicer system, pineapple tidbits volumetric filler, gas flashing system, ultrasonic system for the top seal, in-line check weigher and fully automatic product transport & feeding system.
The customer was experiencing low production and much staff because they were packing the product manually. FL Tecnics offered a customized solution, by offering a fully automatic system, using the machine model FL 3.3 H FLT1 for filling of Pineapple tidbits with syrup into 4 side seal sachets for production up to 2.400 sachets /hour filling 2,3 Kgs.
Customer Challenge
The pineapple tidbits and fruits are generally products with high level of complexity to be filled automatically and meeting with the requirements established by our customer: Machine reliability, efficiency, product’s safety, customized & viable solution, and high production. For this reason, FL Tè
cnics has been involved in th
e development of the right solution to satisfy all the customer's requirements in terms of supplying high quality sachets together with a high-quality product.
The FLTècnics solution
FLTècnics has supplied to one of the most important Fruits Company in Philippines a complete solution for a HFFS rollstock machine model FL 3.3 H FLT1 in simplex version, for packing pineapple tidbits & syrup into 4 side seals sachet with production up to 2.400 sachets/hour for 2,3 Kgs pouch Product.
The dosing system for pineapple small pieces was the key solution for this project as it offers specific features
- Speed: up to 40 sachets/minute
- Sachet style: 4 side seals
- Filling system: Servo motorized Volumetric SD2 system
& Mass Flow meter from Endress & Hausser.
Results
- High accuracy dosing < 3%
- Customized & Viable solution
- Efficiency
- Product’s safety
- Sealing integrity
- Finished sachet with free leakage.
Characteristics of this equipment
- 3-year warranty on mechanical parts.
- 1-year warranty on pneumatical & electrical
components. - Integrated automatic film splicing system to work 24/7
with non-stop - Servo motorized film feed unit.
- Modem connection
- Tear notch for easy opening.
- Top & bottom round corners
- Central lubrication system.
- Volumetric SD2 filler for tidbits filling.
- Mass Flow meter for syrup filling with high accuracy and Volume adjustment in real time.
- Ultrasonic top sealing to guarantee hight pouch hermicity
- Gas flashing system.
- Mettler Toledo inline check weighing system
- Fully automatic system of product feeding to SD2 hopper
The FL complete line configuration
Mass flow meter with high accuracy and volume adjustment in real time
Ultrasonic top sealer to guarantee pouch hermicity
SD2 Servo-motorized fruits filler
