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FL 2.7 / 3.2 / 4.2 HFFS – Large Pouch & Sachet w/ Zipper Carousel Machines

The FL 2.7, 3.2, and 4.2 machines are high-production horizontal form-fill-seal (HFFS) solutions designed to package a wide range of products into large stand-up pouches with zippers or Velcro™, spouted pouches, 3-side and 4-side seal sachets, and custom shapes from rollstock.

Reliable Versatility
This series provides precise and efficient filling for liquids, creams, powders, granules, and solids, utilizing advanced dosing and leakproof sealing technology to preserve product freshness and consistency. These machines excel at packaging large pouches of beverages, snacks, nuts, dried foods, pet products, personal care, laundry and home care, automotive and industrial products, agriculture and fishing.

High Speed Carousel for Large Sizes
Built to meet the growing demand for larger pouches and higher speeds, this series exclusively uses inline carousel technology to securely and efficiently transport heavy products during production. Available in simplex and duplex configurations, these machines achieve speeds of 70 to 140 pouches/minute, depending on the format and filler, enabling businesses to meet demanding output requirements with ease and efficiency.

Easy Operation and Quick Changeovers
This range features an intuitive HMI touch screen that allows operators to easily adjust settings and quickly switch between recipes, reducing downtime and ensuring smooth production.

Durable and Low Maintenance
These robust machines require minimal maintenance and offer long-term reliability, backed by a 3-year warranty for peace of mind and excellent investment value.

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Inline rollstock carrousel machine configuration fl 2 7 3 2 4 2
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inline-rollstock-carrousel-pouch-types-fl-2.7-3.2-4.2
Inline rollstock carrousel machine configuration fl 2 7 3 2 4 2

Features & Benefits

Low maintenance costs and flexibility, built in stainless steel, makes this series the perfect option to those customers who look for robust equipment for larger sizes, with the latest technology and software advances (modem for remote assistance, etc.). FLtècnics offers a 3-year warranty on all of its equipment as a sign of commitment to our customers.

Automatic Splicing System

Film reel splicing system:

  • Integrated to reel unwinder
  • Two pneumatical reel shafts
  • Rejection system for spliced pouches
  • End and low reel level sensors
  • Motorized reel elevator with remote control

Zipper splicing system:

  • Two zipper reels
  • Non-stop system
  • Rejection system for spliced zipped pouches

Easy & Fast Change Over

  • Motorized forming triangle
  • Motorized bottom and vertical sealing bars
  • Servo-motorized film feed system and cutting group
  • Carrousel transport grippers with automatic adjustment
  • HMI recipes screen

Stroke On Demand

  • Two independent main shafts driven by Servo motors
  • Automatic machine start-stop system
    • Filling system not ready – Machine automatically stop
    • Filling system ready – Machine automatically starts
  • Eliminate pouch waste

Heavy Weight Carrousel Grippers

  • Robust grippers designed for heavy and large sized pouches
  • Secure and efficient pouch holding
  • In-line pouch transport

Pouch Opening System

Mechanical pouch opening group combined by 3 systems.

  • Top & Bottom suction cups
  • Blowing cone or venturi amplifier
  • Mechanical pouch lineal closing grippers

Solid Filling Systems

For powders, granulates & pieces:

  • Auger filler, Volumetric cup filler lineal and rotary, designed and manufactured by FLtècnics
  • Multi-head & lineal weighers
  • Counting filling systems
  • Customized fillers for special applications

Liquid Filling Systems

For liquid and pasty products:

  • Mass and magnetic flow meters: Endress+Hausser, Bopp & Reuther
  • Piston fillers with pneumatic or servomotor operation
  • Customized fillers for special applications
  • Innovative system of filling correction in real time, standard on all our flow-metering dosing system

Additional Products

FL 1.4B / 1.7B HFFS – Compact High-Speed Flat Sachet Machines

The FL 1.4B and FL 1.7B HFFS equipment are compact, high-speed form fill seal machines ideal for packaging liquids, creams, powders, and solids into flat 3 and 4 side seal sachets. Offering the speed, flexibility, and quality of larger systems at a cost-effective price, these machines feature precise filling and leakproof seals, perfect for food, sauces, spices, pharmaceuticals, chemicals, and personal care products.

FL 1.4 / 1.7 HFFS - Spout / Zipper Pouch & Flat Sachet Machines

The FL 1.4 & FL 1.7 HFFS rollstock pouch systems are designed for small pouches and sachets, offering flexibility for zipper or spout applications with unparalleled reliability.

FL 2.2 / 2.6 / 3.3 HFFS – Large Pouch & Sachet w/ Spout or Zipper Walking Beam Machines

The FL 2.2, 2.6 & 3.3 HFFS rollstock packaging machines deliver versatility and reliability for big pouches and sachets, handling spouts, zippers, and custom shapes.

FL 3.2 / 3.8 HFFS – High-Production Flat Sachet Quadruplex Machines

The FL 3.2 / 3.8 Quadruplex rollstock pouch systems offer high-speed production, robust mechanical design, and flexibility for single and twin 3-4 sealed flat sachets.