Search
Additional Links- Looking for Parts or Service help?
- Trying to get in touch with a sales rep?
- View our Rollstock Pouch Machines
- View our Pre-Made Pouch Machines
- Phone: +34 972 85 91 17
- Fax: +34 972 85 98 06
- Email: [email protected]
RELATED PRODUCT BRANDS
A single source provider of flexible packaging and rigid tray packaging solutions, ProMach serves a variety of industries and applications. With numerous machinery installations worldwide and a vast portfolio of rugged and proven solutions, ProMach offers extensive experience handling a wide range of products in diverse conditions. ProMach consults with customers to identify the ideal package type to fit their unique application for each project, giving customers both choice and flexibility. Many of the world’s most successful brands use ProMach solutions to package their products into bags, pouches, sachets, stickpacks, trays, and more.
EXPLORE OTHER PROMACH BUSINESS LINES
ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
learn more
FL AutoSplicer Pro - Automatic Roll Splicer for VFFS/HFFSNEW
The FL AutoSplicer Pro is a stand-alone system that automates roll‑splicing for both horizontal (HFFS) and vertical (VFFS) pouch packaging lines.
Through precise, non‑stop splicing that eliminates roll‑change interruptions, it enhances line efficiency by up to 10% and significantly reduces material consumption.
Designed for universal integration, this system is compatible with form‑fill‑seal pouch machines from any manufacturer and delivers reliable, measurable returns with full payback within 3 to 6 months.
Each unit is customized to your needs, and can be manually adjusted for use across different vertical or horizontal machines, ensuring a versatile operational life.
Contact us or call (+34) 972 85 91 17
- Maximized efficiency: continuous, uninterrupted operation boosts overall line efficiency by up to 10% and frees staff for higher-value tasks.
- Reduced material waste: optimized roll usage and lower pouch rejection rates reduce material consumption.
- Fast ROI and strong OEE: guaranteed payback within 3-6 months. Contact us to discover how it can elevate your line’s OEE.
- Flexible and precise: join two rolls at roll end, minimum diameter, or on demand, with accurate splice‑mark placement every time.
- Motorized roll elevator: position rolls up to 300 kg (661 lbs) at the touch of a button, cutting time and physical effort.
- User-friendly operation: a real‑time HMI tutorial and light‑based indicators guide operators through a smooth splice setup.
- Safety‑driven design: anti‑entrapment technology and sensor‑equipped safety doors enhance operator protection.
- Low maintenance and dedicated support: engineered for long‑term reliability with minimal upkeep, backed by a 3‑year warranty and expert service.
SPLICING MODES
- On demand: operators can initiate a splice directly from the HMI at any time.
- By roll-diameter: automatically triggers splicing based on a diameter value set in the HMI.
- By roll-end: splices automatically when the reel finishes, with no operator intervention.
SPLICING AREA
- Built-in shear‑style frontal cutter and tape holder: ensure accurate splicing under 2 seconds, high‑strength double‑sided tape recomended.
- Film thickness detector: monitors remaining film in real time, giving early splice alerts and activating low‑diameter splicing based on user‑defined values.
- Splice‑table safety sensor: prevents splicing when tables are misaligned and alerts the operator until proper positioning is restored.
ROLL POSITIONING
- Motorized roll elevator: lifts and positions rolls up to 300 kg (661 Ibs) with smooth, controlled movement using AISI-304 cables and safety hooks.
- Dual pneumatic expanding shafts: Includes 3" ø and 6" ø shafts for secure core gripping and easier reel changes.
- Pneumatic gun and expandable roll holder: enables fast, safe inflation of expanding shafts for efficient reel loading and unloading.
UNWINDER SYSTEM
- Adjustable pneumatic film tensor: uses controlled air pressure to maintain steady film tension for proper tracking and stable operation.
- Dancer with linear encoder: compensates for tension fluctuations with pneumatic control, quick‑change positioning, and an anti‑return lock during stops.
- Magnetic‑powder precision brakes: adjust braking force to reel diameter, ensuring smooth, consistent tension throughout unwinding.
- Servo‑controlled film feed rollers: maintain precise, consistent film movement for accurate splice placement and reliable eye‑mark registration.
USER-FRIENDLY OPERATION
- Intuitive HMI and continuous feedback: displays roll usage, splice readiness, door status, and table alignment to ensure continuous, autonomous operation.
- Splice Assistant: step‑by‑step on‑screen guidance and light cues simplify splice preparation for operators of any skill level.
PREVENTIVE DIAGNOSTIC
- Predictive diagnostic system: prevents failures before they occur, ensuring uninterrupted production.
- Smart splice system: PLC tracks splice position, and automatically rejects the two pouches containing the splice tape.
DOWNSTREAM INTEGRATION
- Height‑adjustable exit roller: ensures smooth film alignment with the machine. Manually adjustable for use across different VFFS/HFFS systems.
SAFETY PACKAGE
- Zero‑access guarding with safety switches: prevents access to moving parts during reel loading, splicing, and operation.
- Full swing‑door structure: robust, hinge doors protect the operator when lifting and positioning reels in the splicing unit.
- Safety guards: interlocked upper and lower roll‑position guards, interlocked accumulator guards, and fixed guards above and around the roll area.
- High‑speed upgrade: additional buffer rollers stabilize film flow at speeds up to 625 ft/min (190 m/min), ensuring accuracy on high‑speed lines.
- Automatic eye‑mark control: tracks and corrects eye‑mark alignment to avoid stoppages caused by off‑center film.
- Printer: integrates printing capabilities for codes, dates, or product information directly on the film.
- Forming triangle: provides precise film shaping for consistent forming quality and improved package appearance.
